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不锈钢反应釜一般维修方法

时间:2017-11-01作者:舜甫科技 点击:
  不锈钢反应釜具有加热快、耐高温、耐腐蚀、清洗方便、无环境污染、勿需锅炉主动加温、操作简单等特特点。
 
  Stainless steel reactor has the characteristics of fast heating, high temperature resistance, corrosion resistance, convenient cleaning, no environmental pollution, no need of boiler active heating, simple operation and so on.
 
一、不锈钢反应釜使用注意事项
 
  使用不锈钢反应釜时,有必要封闭冷媒进管阀门,放尽锅内与夹套内剩下的冷媒,再输入物料,开动搅拌器。然后敞开蒸汽阀门和电热电源,抵达所需温度后,应先封闭蒸汽阀门和电热电源,过2~3分钟后,再关搅拌器。
 
  加工完毕后,放尽锅内和夹套内剩下的冷凝水后,应赶快用温水冲刷,刷掉粘糊着的物料,然后用40℃~50℃碱水在容器内壁全部清洗,并用清水冲刷。
 
  不锈钢反应釜锅内无物料(吸热介质)空锅情况下,不得敞开蒸汽阀门和电热电源,特别注意运用蒸汽压力,不得超越定额工作压力。
 
First. stainless steel reactor use matters needing attention
 
  When using stainless steel reactor, it is necessary to seal the refrigerant into the pipe valve, put out the remaining refrigerant in the pot and jacket, and then enter the material, start the mixer. And then open the steam valve and electric heating power, to reach the required temperature, should be closed steam valve and electric power supply, after 2~3 minutes, then turn off the mixer.
 
  After processing, the condensed water discharge and the rest of the pot jacket, quickly wash with warm water, brush off a sticky material, and then 40 to 50 DEG C in the inner wall of the container and all the cleaning, washing with water.
 
  In the case of stainless steel reaction kettle without material (heat absorbing medium) empty pot, the steam valve and electric power supply shall not be opened, especially the use of steam pressure, shall not exceed the quota work pressure.
 
二、不锈钢反应釜的修补
 
  不锈钢反应釜在运用中机械磕碰、温度急变等因素常常导致脱瓷、裂纹、气泡、气孔和面釉等损害,这些缺陷在珐琅设备中是决不允许的,一旦发生这种现象,有必要进行修补。选用高分子复合材料修补剂(由高分子聚合物、合金钢粉末或耐磨陶瓷粉末为基材并配以固化剂的双组份复合资料)。与一般树脂型的修补剂比较,高分子复合材料依托本身更为细密的高分子结构,使得材料本身具有更强的粘接力和优良的耐腐蚀、抗腐蚀功能,高分子乃至能够渗透到金属里边,构成更为严密的高分子复合资料保护层。修正技术过程:表面清洗→除锈→无水酒精清洗→涂底层修补剂→涂面层修补剂→固化→运用。
 
Second. Repair of stainless steel reactor
 
  Stainless steel reactor in the use of mechanical factors such as temperature shock bump, often lead to cracks, bubbles, and porcelain, pores and surface glaze and other damage, these defects are not allowed in the enamel equipment, once the occurrence of this phenomenon, it is necessary to carry out repair. Polymer composite repair agent (polymer composite, alloy steel powder or wear resistant ceramic powder as base material and composite material with curing agent) was selected. Repair agent and general resin, polymer composites based on polymer structure itself is more detailed, the material itself has strong adhesion and excellent corrosion resistance, corrosion resistance, and the polymer can penetrate into the metal inside, more rigorous polymer composite data protection layer. Technical process modification: surface cleaning, rust removing, anhydrous alcohol cleaning, bottom coating repairing agent, coating layer repairing agent, curing and applying.
 
三、不锈钢反应釜的养护
 
  养护不锈钢反应釜要注意整台设备和减速器的工作情况,减速器润滑油缺乏应立即补充,电加热介质油每半年要进行替换,对夹套和锅盖上等部位的安全阀、压力表、蒸馏孔、电热棒、电器表面等要应定时查看,如果有损坏要即时调换或修补,设备不用时,必定用温水在容器内外壁全部清洗,常常擦拭锅体,保持不锈钢反应釜表面清洁和内胆光亮,达到耐用的意图。
 
Third. Maintenance of stainless steel reaction kettle
 
  Maintenance of stainless steel reactor should pay attention to the whole equipment and reducer reducer work, the shortage of lubricating oil should be added immediately, the electric heating medium oil every year to replace the jacket and cover and other parts of the safety valve, pressure gauge, distillation hole, electric heating rods, the surface of the appliance to regularly check if damage to instant replacement or repair, equipment when not in use, must use warm water in the inner wall and the outer wall of the container are often clean, wipe the pot body, keep the surface clean and stainless steel reactor inner light, achieve durable intention.

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