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反应釜的试车、检修准备及检修项目

时间:2017-10-31作者:舜甫科技 点击:
一、反应釜的试车前的准备
 
  1.反应釜检修记录齐全,新设备及更换的零部件均应有质量合格证;
 
  2.按检修计划任务书检查计划完成情况,并详细复查检修质量,做到完工、料净、场地清,零部件完整无缺,螺栓牢固。
 
  3.检查润滑系统、水冷却系统畅通无阻;
 
  4.检查电动机、主轴转向应符合设计规定。
 
First, the preparation of the reactor before the test run
 
  1. reactor overhaul records are complete, new equipment and replacement parts should have quality certificate;
 
  2. according to the overhaul plan task book check plan completion, and review the quality of overhaul, to complete, clean material, site clean, spare parts intact, bolts firmly.
 
  3. check lubrication system and water cooling system unimpeded;
 
  4. check motor, spindle steering should comply with the design requirements.
 
二、反应釜试车、空载试车应满足以下要求
 
  1.转动轻快自如,各部件润滑良好;
 
  2.机械传动部分应无异常杂音;
 
  3.搅拌器与设备内加热蛇管、压料管、温度计套管等部件应无碰撞;
 
  4.釜内的衬里不渗漏、不鼓包,内蛇管、压料管、温度计套管牢固可靠;
 
  5.电动机、减速机温度正常,滚动轴承温度不超过70℃,滑动轴承温度应不超过65℃;
 
  6.密封可靠,泄漏符合要求(密封出的摆动量不应超过规定值);
 
  7.电流稳定,不超过额定值,各种仪表灵敏度好用;
 
  8.空载试车后,应进行水试车4-8h,加料试车应不少于一个反应周期。
 
Second, the reactor test, no-load test should meet the following requirements
 
  1. rotate freely, lubrication of each component is good;
 
  2. mechanical transmission part should be no abnormal noise;
 
  3. stirrer and equipment heating coil, material tube, thermometer bushing and other components should be no collision;
 
  The inner lining of the 4. kettle is not leaking and not bulging, and the inner coil pipe, the pressure tube and the thermometer sleeve are firm and reliable;
 
  5. motor and reducer temperature normal, rolling bearing temperature is not more than 70 degrees, sliding bearing temperature should be no more than 65 degrees;
 
  6. reliable sealing, leakage meets the requirements (the amount of swing should not exceed the specified value);
 
  7. the current is stable, not exceed the rated value, all kinds of instrument sensitivity is good;
 
  8. after no-load test, water test 4-8h should be carried out, and the feeding test run shall be no less than one reaction cycle.
 
三、反应釜检修前准备
 
  凡进入装有易燃、易爆、有毒、有窒息性物质的釜内检修时,首先应该做到以下几点:
 
  1.切断外接电源,挂上"禁动"警告牌;
 
  2.排除釜内的压力;
 
  3.在进料、进气管道上安装盲板;
 
  4.清洗置换、经气体分析合格后并设有专业监护,方可进入釜内。
 
Third, Preparation of reactor before overhaul
 
  When entering a flammable, explosive, toxic, suffocating material in the kettle overhaul, the first should do the following points:
 
  1. cut off the external power supply, hang the "no action" warning card;
 
  2. exclude the pressure in the kettle;
 
  3. install blind plate on feed and air inlet pipe;
 
  4. cleaning replacement, gas analysis qualified and equipped with professional monitoring, you can enter the kettle.
 
四、反应釜检修项目
 
  反应釜检修项目包括:减速器检修;釜体检修;密封装置检修。
 
Fourth, reactor overhaul project
 
  The reactor overhaul items include: reducer overhaul; kettle body overhaul; sealing device maintenance.
 
  以上是舜甫科技的小编总结的反应釜的试车、检修准备及检修项目,广大朋友们有需要反应釜,欢迎来电咨询购买。质量保证,服务一流!

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